Method of calibrating torque using peak hold measurement on an electronic torque wrench

ABSTRACT

The present disclosure relates to an electronic torque tool, a calibration fixture, and a method for calibrating the electronic torque tool. The calibration includes applying a torque to the torque wrench and releasing the applied torque once the applied torque reaches a full scale calibration torque. The calibration fixture holds and displays a peak value of the applied torque and the torque wrench holds and displays a measured peak value of the applied torque. The measured peak value on the torque wrench may then be adjusted, by incrementing or decrementing the displayed value, to match the peak value displayed on the calibration fixture.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a divisional of U.S. application Ser. No.13/888,671, filed May 7, 2013, the contents of each which are hereinincorporated by reference in their entirety.

TECHNICAL FIELD OF THE INVENTION

The present application relates to tools for applying torque to a workpiece. More particularly, the present application relates to systems andmethods for calibrating electronic torque wrenches.

BACKGROUND OF THE INVENTION

Electronic torque wrenches are commonly used in automotive andindustrial applications to apply a predetermined amount of torque to awork piece. For example, a fastening system may require tighteningcomponents, such as a nut and bolt in a threaded fastening system, to adesired force or torque or within a desired torque range. Securing thefastening components at a desired torque setting allows for secureattachment of the components and structures related thereto withoutunder-tightening or over-tightening the components. Under-tightening thecomponents could result in unintended disengagement of the components.Over-tightening the components could make disengaging the componentsdifficult or could cause damage to the components or the threadedfasteners. To prevent under-tightening or over-tightening, a measurementof the amount of torque applied to the work piece can be made whiletightening the work piece to meet a target torque setting or to apply atorque within a desired torque range.

When using torque wrenches, it is important to ensure the torquewrenches are calibrated correctly and the amount of torque beingmeasured by the wrench is accurate. Current methods of calibrating atorque wrench to measure accurately generally involve applying a fullscale tracking torque to the torque wrench, for example, using a handcrank or rotating the wrench by hand, and maintaining the torque while ameasured reading on the torque wrench is adjusted to match an appliedtorque reading of a calibration fixture. However, the amount of torqueapplied may drift due to the manual application of the torque. Thiscauses the applied torque reading of the calibration fixture to drift,which requires continual manual adjustment of the applied torque tomaintain a constant reading on the calibration fixture while alsoadjusting the measured reading on the torque wrench.

SUMMARY OF THE INVENTION

The present application discloses a system including an electronictorque tool and a calibration fixture, and a method for calibrating theelectronic torque tool. As disclosed, the calibration includes thetorque wrench applying a fixed amount of torque and releasing theapplied torque once the applied torque reaches a full scale calibrationtorque. The calibration fixture holds and displays a peak value of theapplied torque and the torque wrench holds and displays a measured peakvalue of the applied torque. The measured peak value on the torquewrench may then be adjusted, by incrementing or decrementing thedisplayed value, to match the peak value displayed on the calibrationfixture, thereby calibrating the torque wrench to ensure that themeasured torque applied by the wrench is accurate.

The measured peak value on the torque wrench is based on a current ordefault calibration factor stored on the torque wrench. When themeasured peak value is adjusted, a new or adjusted calibration factormay be calculated to match the measured peak value on the torque wrenchwith the known peak value displayed on the calibration fixture. The newor adjusted calibration factor is then stored on the torque wrench.

In particular, the present application discloses a method of calibratinga tool. The method involves the tool measuring an amount of torque thatis applied by the tool, holding a peak measured torque valuecorresponding to a calibration factor in response to the torque reachinga peak value and being released, and displaying the peak measured torquevalue. An adjusted calibration factor may then be generated to cause thepeak measured torque value to match a known peak applied torque valuedisplayed on a calibration fixture.

In an embodiment, the tool includes a drive head adapted to apply torqueand engage a calibration fixture, a handle extending from the drivehead, and a torque sensor disposed in the tool and adapted to measure anamount of the torque being applied by the tool. A processor is disposedin the tool and adapted to hold and display a peak measured torque valuein response to the amount of the torque being applied reaching a peakvalue. The peak measured torque value is based on a calibration factorstored in the tool. A display is provided with the tool and adapted todisplay the peak measured torque value. A user input interface is alsoprovided with the handle and adapted to allow a user to adjust the peakmeasured torque value to match a known peak applied torque valuedisplayed on a calibration fixture.

In an embodiment, the calibration fixture includes a torque sensoradapted to record an amount of torque applied by the tool, a processordisposed in the calibration fixture and adapted to display and hold apeak applied torque value in response to the amount of the torque beingapplied being released, a display in communication with the processorand adapted to display the peak applied torque value by the tool, and auser input interface in communication with the processor and adapted toallow a user to input a calibration torque value into the calibrationfixture.

The disclosed tool, calibration fixture, and method of calibration eachallows for the adjustment of the torque wrench when no torque is beingapplied to the torque wrench and eliminates the need to continuouslyadjust the applied torque while also adjusting the measured reading onthe torque wrench.

BRIEF DESCRIPTION OF THE DRAWINGS

For the purpose of facilitating an understanding of the subject mattersought to be protected, there are illustrated in the accompanyingdrawings embodiments thereof, from an inspection of which, whenconsidered in connection with the following description, the subjectmatter sought to be protected, its construction and operation, and manyof its advantages should be readily understood and appreciated.

FIG. 1 illustrates a system in accordance with an embodiment of thepresent application.

FIG. 2 illustrates a schematic functional block diagram of a controllerof an electronic torque wrench in accordance with an embodiment of thepresent application.

FIG. 3 illustrates a schematic functional block diagram of a calibrationfixture in accordance with an embodiment of the present application.

FIG. 4 illustrates a flow chart showing a process from the calibrationfixture perspective in accordance with an embodiment of the presentapplication.

FIG. 5 illustrates a flow chart showing a process from the electronictorque wrench perspective in accordance with an embodiment of thepresent application.

It should be understood that the comments included in the notes as wellas the materials, dimensions and tolerances discussed therein are simplyproposals such that one skilled in the art would be able to modify theproposals within the scope of the present application.

DETAILED DESCRIPTION OF THE EMBODIMENTS

While this invention is susceptible of embodiments in many differentforms, there is illustrated in the drawings, and herein described indetail, an embodiment of the invention with the understanding that thepresent disclosure is to be considered as an exemplification of theprinciples of the invention and is not intended to limit the broadaspect of the invention to embodiments illustrated.

The present application discloses an electronic torque tool and acalibration fixture, and a method for calibrating the electronic torquetool. The calibration includes the torque wrench applying an amount oftorque and releasing the applied torque once the applied torque reachesa full scale calibration torque. The calibration fixture holds anddisplays a peak value of the applied torque and the torque wrench holdsand displays a measured peak value of the applied torque. If thecalibration fixture and the torque wrench show different measuredamounts of torque, then the measured peak value on the torque wrench maybe adjusted by incrementing or decrementing the displayed value to matchthe known peak value displayed on the calibration fixture.

The measured peak value on the torque wrench is based on a current ordefault calibration factor stored on the torque wrench. The calibrationfactor is then applied to the measured torque value from the torquewrench on future uses to ensure that the measured torque value displayedby the torque wrench is accurate. When the measured peak value isadjusted, a new or adjusted calibration factor may be calculated tomatch the measured peak value on the torque wrench with the peak valuedisplayed on the calibration fixture. The new or adjusted calibrationfactor is then stored on the torque wrench.

As illustrated in FIG. 1, a tool 100 and a calibration fixture 200 aredisclosed. The tool 100 includes a handle 102 and a drive head 104. Thehandle 102 includes a shaft 106 and can include a grip 108 for holdingthe handle 102. Although the grip 108 is illustrated as being located atan end of handle 102, the grip may be positioned at other locationsalong the handle 102, or alternatively, the handle 102 may be fittedwith two or more grips for gripping.

The drive head 104 of the tool 100 can include a receiving area or drivelug that, directly or indirectly, applies torque to a work piece. Forexample, the drive head 104 can couple to a socket adapted to couplewith and apply torque to a hex-bolt work piece. As illustrated, thedrive head 104 is engaged with the calibration fixture 200. The drivehead 104 can also include a reversing lever 110 and a pivot joint 112.The reversing lever 110 may be connected to a pawl (not shown) toselectively operate the tool 100 in a predetermined rotational drivedirection. The pivot joint 112 may allow the handle 102 to pivotrelative to the head 104 to allow easier accessibility in certain areas.

The tool 100 further includes a controller 114 operatively associatedwith the tool, for example, being seated in or fixedly attached to thehandle 102. The controller 114 may include a display 116 for displayinginformation related to a torque application to be described more fullyhereinafter. The controller 114 also includes a user input interface 118for inputting instructions and modifying settings of the tool orinteracting with menus presented on the display 116. The user inputinterface 118 allows the user to input information, data, and/orcommands into the tool 100. By way of example, the user input interface118 can include a keyboard, mouse, touch screen, audio recorder, audiotransmitter, member pad, or other device that allows for the entry ofinformation from a user. As illustrated in FIG. 1, in an embodiment, theuser input interface 118 can include buttons 120, e.g., up/down controlbuttons, an “enter” key, and other buttons. In one example, the buttons120 allow the user to adjust a measured torque value displayed on thedisplay 116.

In an embodiment, the display 116 can display various information forthe user to view and interpret, for example, text or graphics, orinformation entered into the user input interface 118. By way ofexample, the display 116 can include a liquid crystal display (LCD),organic light emitting diode (OLED) display, plasma screen, or otherkind of black and white or color display that allows the user to viewand interpret information.

The controller 114 may also include circuitry of known construction tosense and record a magnitude of torque applied by the tool 100 during aparticular torque application. The controller 114 has volatile orre-writeable memory for storing recorded torque magnitude for laterretrieval and/or transmission to other devices.

The calibration fixture 200 includes a controller (illustratedschematically in FIG. 3) including a display 216 for displaying datarelating to the calibration fixture 200, and an input interface 218 forinputting instructions and modifying settings of the calibration fixture200 or interacting with menus presented on the display 216 such as acalibration torque.

Similar to the display 116, the display 216 can display variousinformation for the user to view and interpret, for example, text orgraphics, or information entered into the input interface 218. By way ofexample, the display 216 can include a liquid crystal display (LCD),organic light emitting diode (OLED) display, plasma screen, or otherkind of black and white or color display that allows the user to viewand interpret information. In one example, the display presents one ormore applied toque values to the user.

The input interface 218 allows the user to input information, data,and/or commands into the calibration fixture 200. By way of example, theinput interface 218 can include a keyboard, mouse, touch screen, audiorecorder, audio transmitter, member pad, or other device that allows forthe entry of information from a user. As illustrated in FIG. 1, in anembodiment, the input interface 218 can include buttons 220. In oneexample, the buttons 220 allow a user to input a calibration torquevalue into the calibration fixture 200.

FIG. 2 is a schematic functional block diagram of the controller 114 ofthe tool 100 in accordance with an embodiment of the presentapplication. In an illustrative embodiment, the controller 114 includesone or more of a wrench processor 122 for controlling operations of thecontroller 114, a wrench memory 124 for storing data and/or computerprograms, a wrench power source 126, a wrench torque sensor 128 tomeasure and sense an amount of torque applied by the tool 100, a wrenchinterface 130 for transmitting and/or receiving data relating to thetool 100 to external sources, and the user input interface 118 and thedisplay 116. The above components of the controller 114 can be coupledtogether, directly or indirectly, by hardwired connections, wirelessconnections and/or other known coupling means.

The processor 122 facilitates communication between the variouscomponents of the tool 100 and controls operation of the electricalcomponents of the tool 100. The processor 122 can be a special purposeor general type of processor or multiple processors, for example, amicroprocessor, a single-core or a multi-core processor. In anembodiment, the processor 122 is configured to hold a peak measuredtorque value applied by the tool 100 and present the measured torquevalue on the display 116.

In an embodiment, the wrench memory 124 can store data or computerprograms for use in the tool 100. For example, the memory 124 can storecalibration factors, torque target values, and other such data. Thememory 124 can also store an operating system for the controller 114 orother software or data that may be necessary for the tool 100 tofunction. Without limitation, the memory 124 can include non-transitorycomputer-readable recording medium, such as a hard drive, DVD, CD, flashdrive, volatile or non-volatile memory, RAM, or other type of datastorage.

The wrench power source 126 may be, for example, a battery for poweringoperations of the controller 114 and the tool 100 in general. The powersource 126 can be a source of electrical or mechanical power that canpower the controller 114. In an embodiment, the power source 126 is abattery. However, the power source 126 can be other components thatprovide power, including a battery, fuel cell, engine, solar powersystem, wind power system, hydroelectric power system, a power cord forattachment to an electrical socket, or other means of providing power.

The wrench torque sensor 128 measures a magnitude of torque applied bythe tool 100. The wrench torque sensor 128 may be a known mechanismcapable of measuring torque. For example, the wrench torque sensor 128may be a strain gauge or load cell attached to a torsion rod to measurethe amount of torque applied by the tool 100.

The wrench interface 130 can be a device capable of transmitting datafrom the tool 100 or capable of receiving data within the tool 100 froman external data source. By way of example, the wrench interface 130 canbe a hard wire connection, such as an insulated copper wire or opticalfiber, or a radio transmission antenna, cellular antenna, infrared,acoustic, radio frequency (RF), or other type of wired or wirelessinterface capable of communicating with an external device.

FIG. 3 is a schematic functional block diagram of a controller 214 ofthe calibration fixture 200 in accordance with an embodiment of thepresent application. In an illustrative embodiment, the controller 214includes one or more of a fixture processor 222 for controllingoperations of the controller 214, a fixture memory 224 for storing dataand/or computer programs, a fixture power source 226, a fixture torquesensor 228 to measure and sense an applied torque, a fixture interface230 for transmitting and/or receiving data relating to the calibrationfixture 200 to external sources, and the user input interface 218 andthe display 216. The above components of the controller 214 can becoupled together, directly or indirectly, by hardwired connections,wireless connections and/or other known coupling means.

The processor 222 facilitates communication between the variouscomponents of the calibration fixture 200 and controls operation of theelectrical components of the calibration fixture 200. The processor 222can be a special purpose or general type of processor or multipleprocessors, for example, a microprocessor, a single-core or a multi-coreprocessor. In an embodiment, the processor 222 is configured to hold apeak torque value applied to the calibration fixture 200 and present thepeak torque value on the display 216.

The fixture memory 224 can store data or computer programs for use inthe calibration fixture 200. For example, the memory 224 can storecalibration torque values, peak torque values applied to the calibrationfixture 200 and other such data. The memory 224 can also store anoperating system for the controller 214 or other software or data thatmay be necessary for the calibration fixture 200 to function. Withoutlimitation, the memory 224 can include non-transitory computer-readablerecording medium, such as a hard drive, DVD, CD, flash drive, volatileor non-volatile memory, RAM, or other type of data storage.

The fixture power source 226 may be, for example, a battery for poweringoperations of the controller 214 and the calibration fixture 200 ingeneral. The power source 226 can be a source of electrical ormechanical power that can power the controller 214. In an embodiment,the power source 226 is a battery. However, the power source 226 can beother components that provides power, including a battery, fuel cell,engine, solar power system, wind power system, hydroelectric powersystem, a power cord for attachment to an electrical socket, or othermeans of providing power.

The fixture torque sensor 228 measures a magnitude of torque applied.The fixture torque sensor 228 may be a known mechanism capable ofmeasuring torque.

The fixture interface 230 can be a device capable of transmitting datafrom the calibration fixture 200 or capable of receiving data within thecalibration fixture 200 from an external data source. By way of example,the fixture interface 230 can be a hard wire connection, such as aninsulated copper wire or optical fiber, or a radio transmission antenna,cellular antenna, infrared, acoustic, radio frequency (RF), or othertype of wired or wireless interface capable of communicating with anexternal device.

FIG. 4 illustrates a flowchart illustrating a process 400 according toan embodiment of the present application. As illustrated, the process400 begins and proceeds to step 402, in which a user engages the drivehead 104 of the tool 100 with a corresponding engagement of thecalibration fixture 200. The tool 100 is then rotated to apply a torque,illustrated as step 404. The tool 100 may be manually rotated, forexample, by hand, or mechanically rotated, for example, by a mechanicaldevice or crank.

As the tool 100 is rotated, the calibration fixture 200 records themagnitude of torque applied by the tool 100, illustrated as step 406.The magnitude of torque being applied by the tool 100 may becontinuously displayed on the display 216 of the calibration fixture200. The torque may continue to be applied until a peak torque value isachieved. The peak torque value may be a calibration value input intothe calibration fixture by the user or a selected calibration valueselected by the user via the user interface 218.

Upon application of the peak torque, the torque applied may be released,for example, by discontinuing to rotate the tool 100, illustrated asstep 408. The calibration fixture 200 holds the peak torque value thatwas applied, for example, in the memory 224 of the calibration fixture200, illustrated as step 410, and displays the peak torque value on thedisplay 216, illustrated as step 412.

In an embodiment, the torque sensor 228 may continuously measure thetorque being applied and communicate the torque value(s) to theprocessor 222. The processor 222 may also hold the peak torque value,store the peak torque value in the memory 224, and cause the peak torquevalue to be displayed on the display 216.

In conjunction with the calibration fixture reading, holding, anddisplaying the peak torque value, the tool 100 also measures the amountof torque applied. FIG. 5 illustrates a flowchart illustrating a process500 according to an embodiment of the present application. As describedabove, the user engages the drive head 104 of the tool 100 with thecalibration fixture 200, illustrated as step 402, and the tool 100 isrotated to apply a torque, illustrated as step 404. As the tool 100 isrotated, the tool 100 measures the magnitude of torque applied by thetool 100, illustrated as step 506. The magnitude of torque being appliedmay be continuously displayed on the display 116 of the tool 100. Uponapplication of the peak torque, the torque applied is released, forexample, by discontinuing to rotate the tool 100, illustrated as step408. The tool 100 holds the peak measured torque value that was applied,for example, in the memory 124, illustrated as step 510, and displaysthe peak measured torque value on the display 116, illustrated as step512.

In an embodiment, the torque sensor 128 may continuously measure thetorque being applied and communicate the measured torque value(s) to theprocessor 122. The processor 122 may also hold the peak measured torquevalue, store the peak measured torque value in the memory 124, and causethe peak measured torque value to be displayed on the display 116.

Thus, the calibration fixture 200 holds and displays the peak value oftorque applied and the tool 100 holds and displays the peak measuredtorque value applied by the tool 100. If the values displayed on thecalibration fixture 200 and the tool 100 match, the tool 100 is likelycalibrated correctly and no further action is needed. On the other hand,if the values displayed on the calibration fixture 200 and the tool 100do not match, the tool 100 is likely not calibrated correctly and isthus indicating the incorrect amount of torque being applied by the tool100.

The peak measured torque value is based on a current or defaultcalibration factor stored on the tool 100, for example, in memory 124.To calibrate the tool 100, the user can adjust the peak measured torquevalue displayed on the tool 100 to match the peak value of torqueapplied displayed on the calibration fixture 200, illustrated as step514. The peak measured torque value may be adjusted, for example, byincrementing or decrementing the peak measured torque value using thebuttons 120 of the user input interface 118, or by a computer interfacein communication with the tool 100 through the interface 130, to matchthe value measured by the calibration fixture 200.

Once the peak measured torque value is adjusted to match the peak valueof torque applied displayed on the calibration fixture 200, theprocessor 122, may use the adjusted value on the tool 100 to generate orcalculate a new or adjusted calibration factor to match the peakmeasured torque value on the tool 100 with the peak value displayed onthe calibration fixture 200, illustrated as step 516. The new oradjusted calibration factor is adjusted by an amount required to matchthe measured torque reading on the tool 100 to the reading on thecalibration fixture 200. The new or adjusted calibration factor is thenstored on the tool 100, for example, in the memory 124, illustrated asstep 518.

This method of calibration allows for the adjustment of the tool 100when no torque is being applied to the tool 100 and eliminates the needto continuously adjust the applied torque while simultaneously adjustingthe measured reading on the tool 100.

As discussed above, the tool 100 is an electronic torque wrench.However, the tool 100 can be other mechanisms for imparting torque to awork piece without departing from the spirit and scope of the presentapplication. For example, and without limitation, the tool 100 can be aratchet wrench, open wrench, monkey wrench, torque screwdrivers,adjustable click-type torque instruments, torque reading instruments,torque drivers, open head torque wrenches, ratchets, or other toolcapable of imparting torque to a work piece.

Similarly, while the calibration fixture 200 is described above asincluding various parts, features, and elements, the hold and displayfeatures can be implemented in other mechanisms for calibrating torquewithout departing from the spirit and scope of the present application.For example, the calibration fixture may be a fixture that holds thewrench in a fixed horizontal position while rotating the calibrationsensor or a calibration fixture where the sensor is fixed and the wrenchis rotated in a horizontal or vertical plane.

The matter set forth in the foregoing description and accompanyingdrawings is offered by way of illustration only and not as a limitation.While particular embodiments have been illustrated and described, itshould be apparent to those skilled in the art that changes andmodifications may be made without departing from the broader aspects ofapplicants' contribution. The actual scope of the protection sought isintended to be defined in the following claims when viewed in theirproper perspective based on the prior art.

What is claimed is:
 1. A tool having a drive head adapted to apply atorque, a handle extending from the drive head, and a sensor operablycoupled to the drive head and adapted to measure an amount of the torqueapplied by the drive head, comprising: a memory; and a processorincluding instructions to: measure, with the sensor, a peak amount oftorque applied by the drive head to a calibration fixture, therebycreating a peak tool measured torque value; store the peak tool measuredtorque value in the memory after the amount of torque applied to thecalibration fixture is released; and apply a calibration factor to thepeak tool measured torque value to cause the peak tool measured torquevalue to match a calibration measured torque value representing theamount of the torque applied by the drive head to the calibrationfixture measured by the calibration fixture.
 2. The tool of claim 1,wherein the memory is adapted to store the calibration factor.
 3. Thetool of claim 1, further comprising an interface adapted to transmitdata to and receive data from an external source.
 4. The tool of claim1, wherein the processor further includes instructions to generate thecalibration factor.